Innovative dry ice
production

Based on Russian equipment. With the highest level of liquid CO2 savings. No technical supervision required.

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Innovative technological process from Irbistech

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New production of large dry ice pellets

  • Without registration with Rostechnadzor
  • Saving FROM2 from 7 to 20%
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Storage system
Pelletizer PU20A-|||

Cleaning with crushed dry ice particles

  • No risk of ice loss
  • Saving dry ice up to 30%
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Cryoblaster TRANSFORMER 2.0

Traditional technological process

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Conventional production
of 3 mm dry ice pellets

  • Registration with Rostechnadzor
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Regular cleaning
3 mm dry ice granules

  • Risk of ice loss (sticking, clumping)
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Production of dry ice

Frequently asked questions

How is dry ice produced?

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Are there any precautions to take when producing dry ice?

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Are there any precautions to take when producing dry ice?

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Is dry ice environmentally safe?

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What infrastructure do I need for a dry ice machine?

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How much LCO2 do I need to produce a pound of dry ice?

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What are the advantages of using a CO2 recovery system for dry ice production?

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Our equipment

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PU20A-III pneumatic pelletizer

The new pneumatic granulator PU20-III (third generation) with the help of unique technologies allows to produce high-density glassy granules of dry ice with a diameter of 20 mm using compressed air at 6 atm with liquid CO2 savings from 7% to 20%.

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CO2 storage system

IRBIS-STORAGE is an innovative system for storing liquid CO2, which does not require a license. Thanks to the new approach to creating a technological process, significant capital and monetary costs inherent in traditional UDH/RDH are no longer required.

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Cryogenic circulation pumps

Multistage vertical centrifugal sealed chemical pumps with magnetic coupling of the IRBIS-FLOW series are designed for pumping chemically active liquids with a density of up to 1200 kg/m3, viscosity of up to 50 cSt and a suspended particle concentration of no more than 1.25 mg/cm3, ensuring a corrosion penetration rate into the material of the flow part (steel 12X18N10) of no more than 0.1 mm/year.

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Developing

We develop, manufacture, and commission our own equipment for:

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Entrepreneurs who are ready to invest in their own dry ice production from 3.5 million rubles
  • Want to start a business in the industrial segment?
  • Want to start producing and supplying dry ice to industrial enterprises, receiving up to 100% profit from each transaction?
  • Don’t understand how to organize your own dry ice production, and want someone to do it on a turnkey basis?
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Factories and businesses that use commercial dry ice for cleaning or cooling and want to make their own ice
  • Do you want to avoid production delays due to dry ice not being delivered on time?
  • Do you want to become independent from the conditions dictated by manufacturing companies and carriers?
  • Do you want to reduce your dry ice costs in the future?
  • Not satisfied with the complicated process of organizing the delivery of dry ice to your location?
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Entrepreneurs who resell dry ice and want to make ice themselves
  • Want to be able to conclude deals on the supply of dry ice at the bottom of the market without losing profit?
  • Want to become independent from the conditions dictated by dry ice manufacturing companies? Do you want to influence the price of dry ice for the end consumer yourself?
  • Have you reached the stage where you realize that your position in the market is unstable and it is time to move to the next stage of development – to launch your own production, which will inevitably lead to increased profits and growth of the company as a whole?
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CO2 cylinder filling companies that already have a RDH and want to diversify their business
  • Competition in the cylinder market is growing. Are you wondering how to increase the profitability of your business?
  • Do you want to sell new high-margin products, but in conjunction with your current business?
  • Have you found out that someone has started reselling dry ice or that cryoblasting has appeared?
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Dry ice manufacturers looking to improve the efficiency and productivity of their machines by replacing an old pelletizer
  • Do you want to increase the efficiency of dry ice production in terms of saving liquid CO₂ by 15-17%, but the recuperator does not pay for itself?
  • Do you need to increase the capacity of dry ice production?
  • Is the old granulator often breaking down or out of order? Or is it impossible to find components for imported equipment?
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Liquid CO₂ transportation companies that already have a RDH and want to diversify their business
  • Competition in the transportation market is growing, and you are thinking about how to increase the profitability of your business?
  • Do you want to sell new high-margin products, but in conjunction with your current business?
cleaning or cooling

Launching your own production facility will allow you to manufacture
high-quality dry ice pellets for your purposes: cleaning or cooling

You will receive complete technical equipment for the workshop

See below for a layout option for a dry ice production facility that does not require registration as a Hazardous Production Facility or registration of vessels with Rostekhnadzor.

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1. Delivery of liquid CO2 by truck

 

Dry ice is made only from low-temperature carbon dioxide (carbon dioxide, CO2) with a temperature of -25…-30 ⁰С and a pressure of approximately 16-20 atm, which is transported and stored in specialized barrels with thermal insulation. The barrel is installed on a trailer, and the trailer is transported by a tractor.

40-liter steel cylinders are not suitable for storing low-temperature CO2 and producing dry ice.

 

A license (ADR) is required to transport such liquid hazardous goods, so it is easier to purchase liquid CO2 with delivery. There are about a dozen organizations on the Russian market that carry out activities in the delivery of liquid CO2. We will recommend such companies to you.

2. Storage of liquid CO2 IRBIS-STORAGE without technical supervision

 

Innovative technical solution from Irbisteh LLC. Not a single receiver falls under the Rostekhnadzor hazardous production facility.

The technology is patented in the Russian Federation.

 

The image is conditional and differs from the actual assembly.

3. Dry ice granulator PU20-III

 

Innovative dry ice granulator from Irbisteh LLC with technologies that allow saving liquid CO2 from 7 to 20%.

 

The technology is patented in the Russian Federation, EU and USA.

Liquid CO2 savings up to 20%

Heat exchange “liquid CO2 – CO2 gas exhaust”.
No extrusion and heating of ice.
Minimal losses during warm start.

 

High reliability

Use of pneumatic pressing drive instead of hydraulics.
Unified pneumatic system on simpler general industrial components.

4. Compressed air preparation system with drying

 

The compressed air preparation system at an industrial enterprise performs a very important function: it generates compressed air, cleans it from dirt, and supplies it to the consumer. Almost all pneumatic equipment is a complex mechanical device that operates due to air pressure, and the air supplied by compressor equipment. Uncleaned air contains particles of dust, oil and moisture, which damage pneumatic equipment.

Every 20 kg/h of the PU20-III granulator capacity requires an air consumption of 450 l/min at 6 atm.

 

Air preparation elements:

 

  • Electric three-phase screw compressor;
  • Air receiver (500 l);
  • Cyclone steam trap;
  • Filters;
  • Refrigerated dryer;

5. Dry Ice Storage Containers

Dry ice has a temperature of 80 ⁰С, so it will evaporate no matter where it is stored. When transporting 30 kg of large granules in a regular bag, evaporation is 0.7-1 kg/h.

Dry ice is always stored in insulated containers, they are divided into three types: large stationary budget plywood; large durable polyethylene; small budget foam.

  • Large containers for 250-300 liters made of plywood and polystyrene foam boards are usually made by local craftsmen and used to store ice in production. Ice evaporation in such containers is 5-7% per day.
  • Durable containers for storing and transporting dry ice have a monoblock structure made of polyethylene with polyurethane insulation 10-15 cm thick. Such containers usually hold from 150 to 300 kg of ice and are ideal as returnable packaging for regular customers. Ice evaporation in such containers is 5-7% per day.
  • In small budget foam containers, evaporation is 2-5 kg per day, so they are ideal for delivering ice weighing up to 100 kg to the end consumer day after day.

 

All types of containers are recommended to be stored in the shade in a cool place to reduce the intensity of evaporation.

 

The density of the granule packaging is 0.75 kg per 1 liter of container.

7. Ice shipping

 

Dry ice can be shipped in two ways: either by delivery to the customer’s address or by pick-up.

 

A stacker will be required at least for internal movement of containers and their loading into customers’ trucks.

8. Floor industrial scales

 

Scales are needed to account for produced and shipped ice. It is most convenient when the scales are built into the floor, so there is no need to push a container weighing up to 300 kg up an angular slope.

Technical specifications

Technical specifications of the PU20-III pelletizer from IRBISTECH LLC for the production of high-density dry ice pellets

Capacity: from 20 to 180 kg/h (in increments of 20 kg/h)
Incoming compressed air pressure: from 6 atm
Dry ice pressing pressure: 176-195 atm
Recommended liquid CO2 pressure: 16-18 atm
Average air consumption: 400 l/min per 20 kg/h
Power consumption: 2.2 kW at 220 VAC (fixed)
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We provide technical support and offer an extended warranty 24 months at full expense quality control at all stages of production

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The period for repairing equipment under warranty is up to 14 days.

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The equipment complies with the quality standards of the Eurasian Economic Union.

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We are Irbisteh, a world leader in dry ice technologies

We provide the most technologically advanced systems for dry ice cleaning, surface preparation, parts finishing and dry ice production. To fulfill our mission of providing value and protecting the environment, our equipment uses or produces products that are inert, non-conductive, non-corrosive and do not create hazardous waste.

Official dealers outside of Russia

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